全自(zi)动叶片(pian)错(cuo)层(ceng)打(da)磨设(she)备(bei)
Blade split-layer grinding equipment

1、准备(bei)时(shi)间短(duan)，设(she)备(bei)自(zi)身通电即可行走，断(duan)电可(ke)自动续航(hang)行(xing)走(zou)，续航(hang)时间2h，叶片外表(biao)面(mian)打磨不(bu)用吊(diao)装，将设备驾驶至(zhi)打磨(mo)位置(zhi)可(ke)打(da)磨(mo)，基本(ben)无(wu)需准备(bei)时间。叶片(pian)内表面(mian)打(da)磨只需吊装(zhuang)一(yi)次，设备可在内(nei)表面(mian)行走(zou)打磨，内表面首次(ci)打磨准(zhun)备时(shi)间≤10min，再次打磨(mo)无需准备(bei)时间；

Short preparation time, the equipment can move when powered on, and can automatically continue to move when powered off, with a endurance time of 2 hours. The outer surface of the blades can be polished without lifting, and the equipment can be driven to the polishing position for polishing without much preparation time. The polishing of the inner surface of the blade only requires lifting once, and the equipment can walk and polish the inner surface. The preparation time for the first polishing of the inner surface is less than 10 minutes, and no preparation time is required for the second polishing;

2、扫(sao)描(miao)时间(jian)短(duan)精度高，机(ji)械手末(mo)端安(an)装高(gao)精度线激光扫(sao)描(miao)，扫(sao)描速度≥0.5m2/min，通过软件以及算法(fa)可(ke)以(yi)避免表面异物(wu)干(gan)扰(rao)，去(qu)除(chu)异常(chang)值(zhi)，提(ti)取(qu)待打(da)磨表面(mian)轮(lun)廓，扫描轮(lun)廓(kuo)度≤0.2mm；

Short scanning time with high accuracy, the end of the manipulator is equipped with high-precision line laser scanning, the scanning speed is ≥0.5m2/min, Through software and algorithms, surface foreign object interference can be avoided, outliers can be removed, and the contour of the surface to be polished can be extracted. The scanning contour degree is ≤0.2mm;

3、铣磨(mo)速度(du)高精(jing)度高(gao)，高精(jing)度(du)六轴(zhou)机器人末(mo)端安装(zhuang)立式(shi)铣刀(dao)对表面进行铣削，末(mo)端移(yi)动(dong)速度(du)可(ke)调(diao)，铣削(xue)速度最(zui)大速(su)度(du)≥0.05m2/min，机器人末端可负(fu)载(zai)165kg，末端(duan)定(ding)位精(jing)度(du)0.05mm,设备(bei)累积打(da)磨精度≤0.1mm，铣(xi)削(xue)轮廓度≤0.2mm；单次铣(xi)削厚(hou)度0.2mm，且(qie)铣削(xue)厚度可调(diao)；

High milling speed, high precision, the end of the high-precision six-axis robot is equipped with a vertical milling cutter to mill the surface, the end movement speed is adjustable, the maximum speed of milling speed is ≥0.05m²/min, the end of the robot can load 165kg, the end positioning accuracy is 0.05mm, the cumulative grinding accuracy of the equipment is ≤0.1mm, and the milling profile is ≤0.2mm; The single milling thickness is 0.2mm, and the milling thickness is adjustable;

4、工作(zuo)环(huan)境好(hao)，设备配备(bei)高吸(xi)附工(gong)业(ye)吸(xi)尘系(xi)统(tong)，打(da)磨(mo)工(gong)作(zuo)头表(biao)面(mian)安(an)装毛刷可(ke)与打(da)磨(mo)表面(mian)充(chong)分接(jie)触，吸附打磨碎屑，在(zai)工(gong)作(zuo)头(tou)表(biao)面安装(zhuang)粉(fen)尘浓度(du)检测仪，控(kong)制设(she)备粉(fen)尘浓(nong)度≤1mg/m³；

The working environment is good, the equipment is equipped with a high adsorption industrial dust collection system, the brush installed on the surface of the grinding head head to fully contact the polishing surface, adsorb the grinding debris, and the dust concentration detector is installed on the surface of the working head to control the dust concentration of the equipment ≤1mg/m³;

5、加工(gong)效率高(gao)，设备(bei)可(ke)控制六(liu)轴机(ji)器人末端(duan)铣削(xue)进(jin)刀，六轴(zhou)机器人(ren)臂展2.6m,可覆盖打磨(mo)范围(wei)大，打(da)磨(mo)层数(shu)≥20层(ceng)，打磨(mo)高(gao)度可(ke)覆盖0.5-3.5m的高(gao)度，单(dan)次(ci)打(da)磨面积(ji)≥1mx1m；

High processing efficiency, the equipment can control the end milling of the six-axis robot, The arm span of the six axis robot is 2.6m, which can cover a large grinding range, the number of grinding layers is≥20 layers, the grinding height can cover the height of 0.5-3.5m, and the single grinding area is ≥1m x 1m;

6、安(an)全性高，设备两(liang)侧安(an)装安全光(guang)栅(zha)，打(da)磨过(guo)程中(zhong)靠近安全光栅范围设(she)备(bei)自动停机；

High safety, safety gratings are installed on both sides of the equipment, and if someone or something approaches the safety grating ,the equipment will automatically stop;

7、自(zi)动(dong)化程(cheng)度(du)高(gao)，设(she)备只(zhi)需一人操(cao)作(zuo)，自(zi)动扫(sao)描(miao)、定位、打(da)磨(mo)，除行走外，其余(yu)操(cao)作均(jun)不需(xu)人(ren)工(gong)操作。

High degree of automation, the equipment only needs to be operated by one person, automatic scanning, positioning, grinding, except for walking, all other operations do not require manual operation.