全(quan)自动叶片(pian)错(cuo)层(ceng)打(da)磨设备
Blade split-layer grinding equipment

1、准(zhun)备时间(jian)短，设(she)备(bei)自(zi)身通(tong)电(dian)即可(ke)行(xing)走，断(duan)电可自动续航(hang)行(xing)走(zou)，续(xu)航(hang)时间2h，叶片(pian)外表面(mian)打磨不用吊(diao)装，将(jiang)设备驾(jia)驶至打磨(mo)位置(zhi)可打(da)磨，基本无需准备时间(jian)。叶片内(nei)表(biao)面打磨只(zhi)需(xu)吊(diao)装(zhuang)一(yi)次(ci)，设备(bei)可在(zai)内(nei)表面行(xing)走打磨(mo)，内(nei)表面首次(ci)打(da)磨准(zhun)备时(shi)间(jian)≤10min，再次(ci)打(da)磨(mo)无(wu)需(xu)准备(bei)时间(jian)；

Short preparation time, the equipment can move when powered on, and can automatically continue to move when powered off, with a endurance time of 2 hours. The outer surface of the blades can be polished without lifting, and the equipment can be driven to the polishing position for polishing without much preparation time. The polishing of the inner surface of the blade only requires lifting once, and the equipment can walk and polish the inner surface. The preparation time for the first polishing of the inner surface is less than 10 minutes, and no preparation time is required for the second polishing;

2、扫描(miao)时间短(duan)精度高(gao)，机(ji)械手(shou)末端安(an)装(zhuang)高精(jing)度线激光扫(sao)描，扫描速(su)度≥0.5m2/min，通过(guo)软件以及算法(fa)可(ke)以避(bi)免(mian)表面异(yi)物干扰，去除(chu)异(yi)常值(zhi)，提(ti)取(qu)待(dai)打(da)磨(mo)表面(mian)轮(lun)廓，扫描(miao)轮廓(kuo)度(du)≤0.2mm；

Short scanning time with high accuracy, the end of the manipulator is equipped with high-precision line laser scanning, the scanning speed is ≥0.5m2/min, Through software and algorithms, surface foreign object interference can be avoided, outliers can be removed, and the contour of the surface to be polished can be extracted. The scanning contour degree is ≤0.2mm;

3、铣(xi)磨(mo)速度高(gao)精度高(gao)，高(gao)精(jing)度六轴机(ji)器人(ren)末端(duan)安装立式(shi)铣刀对表面进(jin)行铣削，末(mo)端(duan)移动速(su)度(du)可调(diao)，铣削(xue)速度最大(da)速度≥0.05m2/min，机器(qi)人末端可负载(zai)165kg，末(mo)端定位(wei)精度0.05mm,设(she)备累积(ji)打(da)磨精度(du)≤0.1mm，铣削(xue)轮(lun)廓度(du)≤0.2mm；单(dan)次铣(xi)削厚度0.2mm，且(qie)铣削厚(hou)度可(ke)调(diao)；

High milling speed, high precision, the end of the high-precision six-axis robot is equipped with a vertical milling cutter to mill the surface, the end movement speed is adjustable, the maximum speed of milling speed is ≥0.05m²/min, the end of the robot can load 165kg, the end positioning accuracy is 0.05mm, the cumulative grinding accuracy of the equipment is ≤0.1mm, and the milling profile is ≤0.2mm; The single milling thickness is 0.2mm, and the milling thickness is adjustable;

4、工作环(huan)境(jing)好(hao)，设(she)备(bei)配(pei)备高(gao)吸附工业吸尘(chen)系统，打磨工作头表(biao)面(mian)安(an)装(zhuang)毛刷可与打(da)磨表(biao)面(mian)充分接触(chu)，吸(xi)附(fu)打磨碎屑，在工作头表(biao)面(mian)安(an)装粉(fen)尘(chen)浓度检(jian)测(ce)仪(yi)，控(kong)制设(she)备粉(fen)尘(chen)浓(nong)度(du)≤1mg/m³；

The working environment is good, the equipment is equipped with a high adsorption industrial dust collection system, the brush installed on the surface of the grinding head head to fully contact the polishing surface, adsorb the grinding debris, and the dust concentration detector is installed on the surface of the working head to control the dust concentration of the equipment ≤1mg/m³;

5、加工(gong)效率高，设(she)备可控制(zhi)六轴机(ji)器人末端(duan)铣(xi)削进刀(dao)，六(liu)轴(zhou)机器人臂展(zhan)2.6m,可(ke)覆(fu)盖打(da)磨范(fan)围大，打(da)磨层数≥20层(ceng)，打(da)磨(mo)高(gao)度(du)可(ke)覆盖(gai)0.5-3.5m的高(gao)度(du)，单次打(da)磨面积≥1mx1m；

High processing efficiency, the equipment can control the end milling of the six-axis robot, The arm span of the six axis robot is 2.6m, which can cover a large grinding range, the number of grinding layers is≥20 layers, the grinding height can cover the height of 0.5-3.5m, and the single grinding area is ≥1m x 1m;

6、安全(quan)性(xing)高，设(she)备(bei)两侧(ce)安装安全(quan)光(guang)栅，打磨过(guo)程中(zhong)靠(kao)近(jin)安(an)全光(guang)栅(zha)范(fan)围(wei)设备(bei)自动(dong)停机；

High safety, safety gratings are installed on both sides of the equipment, and if someone or something approaches the safety grating ,the equipment will automatically stop;

7、自(zi)动化程(cheng)度(du)高(gao)，设备只(zhi)需一人操(cao)作(zuo)，自(zi)动(dong)扫描、定(ding)位、打(da)磨(mo)，除行(xing)走外，其余操作(zuo)均(jun)不(bu)需(xu)人(ren)工(gong)操作(zuo)。

High degree of automation, the equipment only needs to be operated by one person, automatic scanning, positioning, grinding, except for walking, all other operations do not require manual operation.