叶(ye)片(pian)同(tong)步圈(quan)车
Blade turning device
Blade turning device
This equipment is mainly used for blade posture adjustment and field transport, the production process of large-scale wind turbines, which can be used for the production of large blades with a diameter of 80-160m. The equipment has strong structure rigidity, firm clamping, large turnover angle, accurate positioning, high automation, simple operation, thoughtful and safe blade protection, which can fundamentally solve the technical problems of turnover and transport in the blade production process and play a role in guaranteeing the blade production quality.
■结构(gou)刚(gang)性强(qiang)/The structure is rigid
前(qian)车采(cai)用(yong)最成熟的柔(rou)性(xing)链(lian)板支撑(cheng)驱(qu)动(dong)机(ji)构(gou),后(hou)车采(cai)用(yong)开口式(shi)设(she)计(ji),承载能力大(da),安全(quan)性(xing)能高,叶(ye)片吊装便(bian)利(li);
The root station adopts the most mature flexible chain plate support drive mechanism, while the tip station adopts an open design, with high load-bearing capacity, high safety performance, and convenient blade lifting;
独特的(de)防滑技(ji)术(shu),摩(mo)擦(ca)驱动(dong)力(li)大,叶片翻转稳(wen)定(ding)可靠(kao);
Unique anti-skid technology, high friction driving force, stable and reliable blade turning;
关键受力部件(jian)通过第(di)三(san)方有限元分析(xi)认证(zheng),确(que)保(bao)设备(bei)安全(quan)可(ke)靠(kao);
Key force components through third-party finite element analysis certifcation to ensure the safety and reliability of equipment;
■夹紧可(ke)靠(kao)/Reliable clamping
随(sui)形(xing)夹(jia)具(ju)多(duo)自由度(du)完(wan)美适(shi)应(ying)叶(ye)片(pian)在(zai)翻转(zhuan)过程(cheng)中(zhong)的姿(zi)态(tai)变(bian)化(hua),不(bu)会夹(jia)伤或(huo)扭伤(shang)叶(ye)片;
The shape following fixture has multiple degrees of fredom to perfectly adapt to the posture changes of the blades during the turning process, without pinching or twisting the blades;
夹紧(jin)压力(li)实时(shi)监控(kong),自(zi)动加压,确保(bao)在(zai)叶(ye)片(pian)安(an)全应(ying)力(li)允(yun)许(xu)范(fan)围以(yi)内(nei);
Clamping pressure real-time monitoring, automatic pressure, to ensure that the safety of the blade within the allowable range of stress;
夹(jia)具具(ju)有(you)快(kuai)拆快(kuai)换(huan)功能,能兼(jian)容(rong)多种(zhong)叶(ye)片同(tong)时(shi)使用,大幅(fu)降低设备(bei)的投资;
The fixture has the function of quick disassembly and quick change, which can be used with many kinds of blades at the same time, greatly reducing the investment of equipment;
■定(ding)位准(zhun)确(que)/Accurate positioning
伺服驱动(dong)旋转,实时与前车(che)跟踪,自(zi)动(dong)适应;
Servo-driven rotation, real-time tracking with the root station, automatic adaptation;
同(tong)步偏差、扭矩(ju)实时监(jian)控,多(duo)重(zhong)保护,避免扭伤(shang)叶(ye)片(pian);
Synchronous deviation, torque real-time monitoring, multiple protection, to avoid sprain blade;
测速编码(ma)器与(yu)叶(ye)根(gen)紧密(mi)贴(tie)合(he),实时(shi)检(jian)测(ce)叶根旋(xuan)转速(su)度;
The speed encoder and the blade root close-fitting, real-time detection of the blade root rotation speed;
■安(an)全稳(wen)定(ding)/Safety and stability
高(gao)精(jing)度无线同步翻(fan)转,同(tong)步(bu)偏(pian)差(cha)、扭矩(ju)实时(shi)监控,多重保护,叶(ye)片翻转无夹伤、扭(niu)伤(shang)风险;
High-precision wireless synchronous turnover, synchronous deviation, torgue real-time monitoring, multiple protection, blade turnover without clip,sprain risk;
高承载(zai)长(zhang)寿(shou)命万向(xiang)脚(jiao)轮(lun),叶片(pian)运输(shu)平稳安全(quan);(选(xuan)配)
High load-bearing and long-life universal casters ensure smooth and safe blade transportation;(Optional)
前后缘(yuan)均可以配置(zhi)保(bao)护(hu)带,可以(yi)确(que)保叶(ye)片在翻转或运(yun)输时无滑落(luo)风险(xian);
Both the leading and trailing edges can be equipped with protective belts to ensure that there is no risk of sliding during turning or transportation of the blades;
■操作(zuo)真(zhen)观(guan)方便/Intuitive and convenient operation
无(wu)线(xian)遥(yao)控(kong)操作,声光(guang)提醒,观(guan)察(cha)方(fang)便(bian);
Wireless remote control operation, sound and light reminder, convenient observation;
夹(jia)具锁紧(jin)机构(gou)操作(zuo)方便(bian),无(wu)需工(gong)具,省力快(kuai)捷(jie);
The fixture locking mechanism is easy to operate, without the need for tools, labor-saving and fast;
后车(che)有平(ping)台,配有爬梯,操作(zuo)安(an)全、方便、快(kuai)捷(jie);
The tip station has a platform and is equipped with a ladder, which is safe, convenient, and fast to operate;
项(xiang)目(mu)名(ming)称(cheng) Proiect name |
技(ji)术指标 Technical specification |
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适应叶片长度(du) Applicable blade length |
60-120m | 110-130m | 110-160m |
适用叶片节(jie)圆(yuan) Applicable blade pitch |
2800-3200mm | 3600-4600mm | 4600-6000mm |
叶片(pian)重量(liang) Blade weight |
≤40T | ≤50T | ≤70T |
前车(che)承(cheng)载(zai) Root station loading |
~23T | ~25T | ~40T |
后(hou)车承(cheng)载(zai) Tip station loading |
~22T | ~25T | ~32T |
前(qian)车(che)功率(lv) Root station power |
6Kw | ||
后车功(gong)率(lv) Tip station power |
5Kw+5Kw | ||
翻转角度范围 Turning angle range |
0°~90°/0°~180°/-20°~200° 根据(ju)客户需要定(ding)制 Customize as per request |
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翻(fan)转速度(du) Turning speed |
Max 30°/min | ||
同步(bu)精度(du) Synchronous accuracy |
≤±1° | ||
尖(jian)部(bu)夹(jia)紧(jin)力 Tip clamping force |
自动(dong)控制,力矩(ju)或(huo)压(ya)力(li)反(fan)馈 Auto-control,torque or pressure feedback |
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夹(jia)紧(jin)模式 Clamping mode |
自适(shi)应(ying)柔(rou)性(xing)夹(jia)紧(jin),上下(xia)总行程(cheng)300mm,前(qian)缘设(she)计有保护带 Auto-adjutsable & flexible clamping with a total stroke of 300mm, front edge designed with protective belt |
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同步(bu)模式(shi) Synchronous mode |
无(wu)线同步(bu) Wireless |
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移(yi)动模式 Moving mode |
行车或叉车(che) Crane or forklift |
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