叶片(pian)同步圈车
Blade turning device
Blade turning device
This equipment is mainly used for blade posture adjustment and field transport, the production process of large-scale wind turbines, which can be used for the production of large blades with a diameter of 80-160m. The equipment has strong structure rigidity, firm clamping, large turnover angle, accurate positioning, high automation, simple operation, thoughtful and safe blade protection, which can fundamentally solve the technical problems of turnover and transport in the blade production process and play a role in guaranteeing the blade production quality.
■结(jie)构(gou)刚性强(qiang)/The structure is rigid
前车采用(yong)最(zui)成熟(shu)的柔性链(lian)板(ban)支撑驱(qu)动机构,后(hou)车采(cai)用(yong)开口(kou)式设计(ji),承载(zai)能(neng)力大(da),安全性能(neng)高(gao),叶片(pian)吊(diao)装便利;
The root station adopts the most mature flexible chain plate support drive mechanism, while the tip station adopts an open design, with high load-bearing capacity, high safety performance, and convenient blade lifting;
独(du)特(te)的(de)防(fang)滑(hua)技(ji)术(shu),摩擦(ca)驱(qu)动力(li)大,叶片(pian)翻转稳(wen)定(ding)可(ke)靠;
Unique anti-skid technology, high friction driving force, stable and reliable blade turning;
关(guan)键受(shou)力部(bu)件(jian)通过(guo)第三(san)方有限(xian)元(yuan)分(fen)析(xi)认(ren)证,确保(bao)设(she)备(bei)安(an)全可(ke)靠(kao);
Key force components through third-party finite element analysis certifcation to ensure the safety and reliability of equipment;
■夹紧(jin)可靠(kao)/Reliable clamping
随(sui)形夹(jia)具(ju)多自(zi)由度完美适(shi)应(ying)叶(ye)片(pian)在翻转(zhuan)过程(cheng)中的姿态(tai)变(bian)化,不会夹(jia)伤(shang)或(huo)扭(niu)伤叶片;
The shape following fixture has multiple degrees of fredom to perfectly adapt to the posture changes of the blades during the turning process, without pinching or twisting the blades;
夹紧压(ya)力(li)实时监(jian)控(kong),自动(dong)加(jia)压,确保在叶片安(an)全应力(li)允许(xu)范围(wei)以(yi)内;
Clamping pressure real-time monitoring, automatic pressure, to ensure that the safety of the blade within the allowable range of stress;
夹具(ju)具有快(kuai)拆快(kuai)换功能(neng),能(neng)兼(jian)容(rong)多(duo)种(zhong)叶(ye)片(pian)同(tong)时使用(yong),大(da)幅降低设(she)备(bei)的投(tou)资;
The fixture has the function of quick disassembly and quick change, which can be used with many kinds of blades at the same time, greatly reducing the investment of equipment;
■定位(wei)准(zhun)确/Accurate positioning
伺(ci)服(fu)驱(qu)动旋(xuan)转,实时(shi)与(yu)前(qian)车(che)跟踪(zong),自动(dong)适应(ying);
Servo-driven rotation, real-time tracking with the root station, automatic adaptation;
同(tong)步偏差(cha)、扭矩实(shi)时(shi)监控(kong),多重保护(hu),避免(mian)扭伤(shang)叶片(pian);
Synchronous deviation, torque real-time monitoring, multiple protection, to avoid sprain blade;
测(ce)速编(bian)码器(qi)与叶(ye)根(gen)紧密(mi)贴(tie)合(he),实(shi)时(shi)检(jian)测(ce)叶根(gen)旋转速度(du);
The speed encoder and the blade root close-fitting, real-time detection of the blade root rotation speed;
■安全(quan)稳(wen)定(ding)/Safety and stability
高(gao)精度(du)无线(xian)同(tong)步(bu)翻转(zhuan),同(tong)步(bu)偏(pian)差(cha)、扭矩(ju)实时(shi)监控(kong),多(duo)重保护,叶片翻(fan)转无夹伤、扭(niu)伤(shang)风险(xian);
High-precision wireless synchronous turnover, synchronous deviation, torgue real-time monitoring, multiple protection, blade turnover without clip,sprain risk;
高(gao)承载长(zhang)寿(shou)命(ming)万(wan)向(xiang)脚轮(lun),叶(ye)片(pian)运输(shu)平稳安(an)全(quan);(选(xuan)配)
High load-bearing and long-life universal casters ensure smooth and safe blade transportation;(Optional)
前(qian)后(hou)缘均(jun)可(ke)以(yi)配(pei)置保(bao)护带,可(ke)以(yi)确(que)保叶(ye)片(pian)在翻转(zhuan)或运(yun)输时无(wu)滑(hua)落(luo)风(feng)险;
Both the leading and trailing edges can be equipped with protective belts to ensure that there is no risk of sliding during turning or transportation of the blades;
■操作(zuo)真(zhen)观方(fang)便(bian)/Intuitive and convenient operation
无线遥(yao)控(kong)操作,声(sheng)光(guang)提(ti)醒(xing),观察(cha)方便(bian);
Wireless remote control operation, sound and light reminder, convenient observation;
夹具(ju)锁紧机(ji)构(gou)操(cao)作(zuo)方(fang)便,无需(xu)工具(ju),省力(li)快捷(jie);
The fixture locking mechanism is easy to operate, without the need for tools, labor-saving and fast;
后(hou)车有平(ping)台(tai),配有(you)爬梯(ti),操(cao)作安全、方(fang)便(bian)、快捷(jie);
The tip station has a platform and is equipped with a ladder, which is safe, convenient, and fast to operate;
项(xiang)目(mu)名(ming)称 Proiect name |
技术(shu)指标 Technical specification |
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适(shi)应(ying)叶片长度 Applicable blade length |
60-120m | 110-130m | 110-160m |
适(shi)用叶(ye)片(pian)节圆(yuan) Applicable blade pitch |
2800-3200mm | 3600-4600mm | 4600-6000mm |
叶片重(zhong)量(liang) Blade weight |
≤40T | ≤50T | ≤70T |
前车承(cheng)载 Root station loading |
~23T | ~25T | ~40T |
后车承载(zai) Tip station loading |
~22T | ~25T | ~32T |
前(qian)车(che)功(gong)率 Root station power |
6Kw | ||
后(hou)车功率 Tip station power |
5Kw+5Kw | ||
翻(fan)转(zhuan)角度(du)范围(wei) Turning angle range |
0°~90°/0°~180°/-20°~200° 根据(ju)客(ke)户需(xu)要(yao)定(ding)制(zhi) Customize as per request |
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翻(fan)转(zhuan)速度 Turning speed |
Max 30°/min | ||
同步(bu)精度(du) Synchronous accuracy |
≤±1° | ||
尖(jian)部夹紧(jin)力 Tip clamping force |
自(zi)动(dong)控(kong)制(zhi),力(li)矩(ju)或(huo)压(ya)力(li)反馈(kui) Auto-control,torque or pressure feedback |
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夹紧模式 Clamping mode |
自适应(ying)柔性(xing)夹紧,上下总行(xing)程(cheng)300mm,前(qian)缘设计有保护带(dai) Auto-adjutsable & flexible clamping with a total stroke of 300mm, front edge designed with protective belt |
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同步模(mo)式(shi) Synchronous mode |
无线(xian)同(tong)步(bu) Wireless |
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移动模式 Moving mode |
行(xing)车(che)或叉车(che) Crane or forklift |
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